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SUPPLY OF A MORTAR PLANT AND SITE SUPERVISION
The customer required a 25 t/h mortar plant capable of producing a wide range of mortar products. The final product had to be supplied both in 25 kg palletized bags and in individual 5 kg bags.
Aggregates were fed into the plant using a wheel loader, and the stockpile area was located outdoors, making an aggregate drying system necessary. In addition, the aggregates arrived directly from the quarry without prior classification, so the installation was complemented with a drying mill and a screening unit.
One of the main features of this plant was a height restriction imposed by the construction permit. To comply with this requirement, a tower-type structure was designed with its first two levels located below ground level.
Background and Customer Requirements
ARCOM MORTIER is a company that entered the mortar manufacturing sector with our support. Until three years ago, its main activity was the ceramic industry, but it identified a market opportunity and decided to expand into mortar production.
Products:
- Colored monocouche mortars.
- Tile adhesive mortars.
Solutions, Equipment and Installations
The installation consists of the following supplied equipment:
- Tower-type mortar plant structure.
- 1 aggregate receiving hopper of 15 m³.
- 1 vibrating feeder.
- 1 belt conveyor.
- 1 drying mill, 20–30 t/h.
- 1 bag filter for the dryer.
- 1 aggregate bucket elevator.
- 1 SL 200 5 screen.
- 4 aggregate silos.
- 4 cement silos of 50 m³ each.
- 7 screw conveyors for aggregates and cement.
- 7 additive micro dosing units.
- 1 cement scale.
- 1 aggregate scale.
- 1 additive scale.
- 1 mixer of 1,400 litres.
- 1 buffer hopper.
- 1 finished product screw conveyor.
- 1 finished product elevator.
- 3 finished product silos for mortar, 25 m³ each.
- 2 bagging machines, each with a capacity of 7.5 t/h.
- 2 belt conveyors.
- 1 palletizer.
- 1 manual wrapping machine.
- 2 electrical control cabinets for the plant.
The services provided by SOTECMA included:
- Custom design and manufacturing of a 25 t/h mortar plant.
- Electrical engineering and automation.
- Site supervision and commissioning in Algeria.
- Complete turnkey project execution.
