Relocation of Aggregate Processing Plants

Industrial Plant Relocation

The relocation of aggregate, concrete, dry mortar and other industrial plants related to mining, construction and material processing is one of SOTECMA's specialist services. These projects are typically carried out to meet strategic relocation requirements, improve proximity to raw material sources, optimise logistics or adapt production facilities to new markets and operating conditions.

Our service includes the complete dismantling, transportation and reassembly of the plant, ensuring maximum safety while minimising production downtime. During the relocation process, we can also repair, upgrade and adapt existing equipment to increase production capacity, improve product quality or incorporate new raw materials and manufacturing processes.

Plant Relocation Services

SOTECMA provides turnkey solutions for:

Relocation of industrial plants, both nationally and internationally.
Moving and repositioning machinery within existing production facilities.
Modification of plant layouts and production line configurations.
Installation and commissioning of new machinery and equipment.

Equipment Installation, Upgrading and Modernisation

Our technical team has extensive experience in the mechanical and electrical installation of industrial machinery, ensuring fast, safe and efficient commissioning.

In addition to plant relocation, we repair, upgrade and modernise existing equipment by implementing mechanical, electrical and automation improvements that increase production capacity, optimise manufacturing processes, expand the range of raw materials that can be processed and enable the production of a wider variety of products.

Types of plants we move

With more than 30 years of experience in the design, manufacture and installation of aggregate processing and bulk solids handling plants, SOTECMA has successfully completed numerous industrial plant relocation, refurbishment and modernisation projects, both nationally and internationally.

We provide complete relocation services for facilities such as:

Dry mortar plants.
Concrete plants.
Soil-cement plants.
Mining plants.
Building materials manufacturing plants.
Mineral processing plants.
Waste treatment plants.
Recycling plants.

The Industrial Plant Relocation Process

Relocating an industrial plant requires thorough planning and coordinated execution to ensure personnel safety, protect the integrity of the equipment and achieve a fast and efficient recommissioning of the facility at its new location.

At SOTECMA, the relocation process is organised into three main stages: dismantling, transportation and reassembly, followed by commissioning, testing and start-up of the plant.

Many of our customers take advantage of the relocation process to introduce technological improvements, increase production capacity, upgrade existing equipment or incorporate new process lines, enabling them to meet evolving market demands and benefit from the latest industrial technologies.

Plant Dismantling, Transportation and Reassembly

Each stage of the relocation process is equally important and must be carried out by experienced specialists. At SOTECMA, every project is executed in accordance with strict technical standards, occupational health and safety regulations, environmental protection requirements and cost-efficiency principles, ensuring a fast, safe and reliable transition to the new production site.

Dismantling Phase

The dismantling phase is one of the most critical stages in the relocation of an industrial plant, as careful planning and proper execution directly influence the success of the subsequent transportation and reassembly phases, particularly when dealing with welded structures or equipment that is not assembled using bolted connections.

Worker safety is the highest priority throughout the entire process. For this reason, SOTECMA prepares specific safety and risk prevention plans for every project, identifying potential hazards and establishing the appropriate procedures, personal protective equipment and lifting resources required to ensure safe working conditions.

From a technical perspective, dismantling requires detailed planning of the sequence in which equipment, supporting structures and auxiliary components are removed. For large or complex installations, a dedicated dismantling project is prepared, defining all operations, resources and procedures necessary to carry out the work in an organised, efficient and safe manner.

Proper identification and documentation of every component during this phase is essential to facilitate transportation and reassembly. Accurate marking of parts, labelling of electrical wiring, preservation of reusable components and careful handling of structures significantly reduce installation time and minimise the risk of problems during commissioning.

Dismantling operations are also carried out in accordance with environmental protection and sustainability principles. Surplus materials, industrial waste, aggregates, cement, lime, concrete, steel sections, cables and other non-reusable components are sorted and managed in compliance with current environmental regulations, with priority given to recycling and material recovery whenever possible.

Transportation Phase

Once the dismantling phase has been completed, all equipment, structures and components are transported to the new plant location. Careful planning of loading, transportation and unloading operations is essential to ensure the integrity of the equipment and the safety of personnel throughout the entire process.

Proper loading, securing and fastening of equipment on transport vehicles is critical to prevent damage during transit. Lifting equipment, mainly cranes, together with appropriate lifting accessories and securing systems, are used in full compliance with current transport and safety regulations.

The type of transport required depends on the dimensions, weight and characteristics of the dismantled equipment. In some cases, special transport permits and vehicles are necessary, and these requirements are directly influenced by the dismantling strategy adopted during the previous phase.

Reassembly Phase

The reassembly phase consists of rebuilding the plant at its new location, either reproducing the original configuration or incorporating modifications to adapt the facility to new production processes, raw materials, manufacturing capacities or technological improvements.

As with the dismantling phase, all work is carried out under a dedicated safety plan and, for larger projects, according to a detailed execution plan covering technical procedures, assembly methodology and occupational health and safety measures.

The speed and efficiency of the reassembly process depend largely on the quality of the dismantling work. Proper identification of components, systematic dismantling of structures, preservation of electrical wiring and reusable parts, together with accurate technical documentation, significantly reduce installation time and facilitate a safe, efficient and reliable commissioning of the plant.

Selected Industrial Plant Relocation Projects

The best way to understand SOTECMA's experience is through the projects we have successfully completed over more than 30 years of activity. We have carried out numerous industrial plant relocations, expansions and modernisation projects, always adapting our services to each customer's specific requirements while ensuring safe, efficient execution with minimum production downtime.

One of our most representative projects was the complete relocation of a dry mortar production plant from Spain to Algeria. This international project included the full dismantling of the facility, transportation of all equipment and steel structures, reassembly at the new location, as well as the upgrading and commissioning of the plant to operate under its new production conditions.

Projects such as this demonstrate SOTECMA's ability to deliver turnkey industrial relocation projects both nationally and internationally, providing complete solutions from initial planning through to commissioning and start-up of the new installation.

Case Study: Relocation of a Dry Mortar Plant from Spain to Africa

Project: Complete relocation of a dry mortar production plant from Spain to Algeria, enabling our customer to become one of the leading manufacturers of construction materials in the country.

Equipment Relocated

The relocated plant included the following equipment:

6 cement silos.
1 aggregate storage silo divided into 4 compartments.
2 finished product silos.
2 truck loading hoppers.
2 bucket elevators.
Weighing systems.
Mixer.
Screw conveyors.
Telescopic loaders.

Plant Upgrades and Modernisation

The relocation project also provided an opportunity to modernise the facility and increase its production flexibility. The main improvements included the installation of an aggregate classification system consisting of a vibrating screen and a dynamic air classifier, together with the complete renewal of the electrical installation and control systems.

This project is an excellent example of SOTECMA's ability to deliver international turnkey plant relocation projects, combining dismantling, transportation, modernisation, reassembly and commissioning with the highest standards of quality and reliability.

You can discover more projects completed by SOTECMA in the Projects section of our website.

Our projects

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